Production Support
Stable, high-quality production at scale
Minimize production disruptions with real-time visibility
Teams already using our Production Support modules
Production Support with mlean
2 modules to reduce quality issues, react faster to problems, and maintain high standards across your production
Here’s what’s included in this solution:
OK 1st Part
Start reducing non-quality costs and undesirable performance losses.
With our OK 1st Part module, anticipate production issues by detecting recurring patterns and addressing them.
This module can be used at changeover to verify and address any quality issues at any point of the production line, and you can link it with any work instructions you create through our Visual Standard module.
With OK 1st Part:
- Create dynamic checklists to avoid defects in your production process
- Carry out evaluations and raise actions and issues in real-time
- Track and sign important decisions
- Add actions, comments, or improvement ideas
- Integrate with the rest of our modules for a seamless continuous improvement experience
OK 1st Part
Catch quality issues early and stop defects from moving downstream.
OK 1st Part helps teams validate quality at critical moments, such as changeovers, ensuring that production starts correctly and stays under control. By standardizing checks and capturing real-time feedback, it reduces recurring issues and prevents defects from moving downstream.
It connects with your work instructions and modules to ensure quality checks follow the best known way for your plant.
With the OK 1st Part module, you can:
Prevent defects before they spread
Identify and address quality issues at the earliest stage of production, reducing scrap and rework
Standardize quality checks across the line
Ensure every changeover and validation follows a consistent, reliable process
Improve real-time decision-making
Enable teams to evaluate situations instantly and take action without delays
Strengthen traceability and accountability
Track key decisions and actions to maintain control over production quality
Drive continuous improvement from the shop floor
Capture insights, issues, and improvement ideas directly from operators
Production Alerts
Minimize disruptions by connecting the right people at the right time.
Production Alerts is a real-time communication and escalation system that ensures production issues are addressed immediately. It connects operators, supervisors, and management through structured alerts, so problems are never ignored or delayed.
By organizing alerts into levels and automatically escalating unresolved issues, it guarantees that every problem reaches the right level of responsibility.
With the Production Alerts module, you can:
Reduce response time to production issues
Launch real-time alerts to ensure immediate action on critical problems
Ensure the right level of intervention
Route issues through a structured hierarchy so they are handled by the appropriate roles
Avoid unresolved problems with automatic escalation
Increase accountability by escalating alerts if they are not solved on time
Improve visibility of recurring issues
Use real-time data and analytics to identify patterns and prioritize improvements
Improve collaboration across teams
Coordinate actions, assign responsibilities, and keep everyone aligned on issue resolution
Capture full context for every issue
Document problems with photos, comments, and actions to ensure effective resolution
As with all our modules, you can access any of these modules either on your laptop, tablet, or smartphone.
‘When I started working here in 2017, we found around 60,000 PPMs at the end of the quality line. In the last year and a half, we’ve had zero.’
Ignacio Roch
Operation Manager & Lean Expert at Signify