mlean | Quality
Higher quality, increased profitability
The entire suite of mPS modules works with you to improve quality standards. In fact, it’s one of the main reasons our software exists.
The main quality challenges we solve
If achieving optimum quality was easy, every factory would already do it. That’s why our software targets your most persistent blockers to excellence.
Reduced scrap and rework
Our software works to identify the root cause of failed quality checks, allowing your team to increase First-pass Yield and reduce scrap and rework.
Fewer customer claims
With more consistency, traceability, and accountability across your lines, you reduce the risk of complaints or recalls.
Consistency between lines
Standardizing and optimizing your processes with our software reduces your reliance on individual 'hero' workers, and is scalable across plants.
Faster reaction times
From detection to closure, our software guides your teams to permanent problem resolution, meanwhile creating a record for systemic learning.
The mPS solution for improving quality
Stability, standardization, and rapid deviation control through the mPS will allow you to improve quality in a scalable and repeatable way. It’s in the product’s DNA.
The mPS impact in numbers
Here’s just a handful of ways the mPS has improved shop floor performance for our customers.
How mPS tools work to
reduce quality issues
Modules from across the full suite of mPS tools are designed to create a culture of excellence where quality comes first.
Audits & Maintenance
At a glance:
Our OK 1st Part, Master Audit, and TPM modules give you everything you need for comprehensive routines across the shop floor.
How they improve quality:
OK 1st Part
Prevents start-up defects by enforcing critical checks every shift or changeover.
Master Audit
Run every kind of audit you need, turning findings into actions with owners, deadlines, and traceability.
TPM
Stabilizes equipment conditions through routine checks, connecting anomalies to actions before they become quality defects.
Standardization
At a glance:
A suite of tools designed to standardize daily work for greater efficiency, predictability, and profitability.
How they improve quality:
5S Workshop
By creating standard references, audits, actions, and visibility across teams, it reduces mix-ups and errors, improves cleanliness and control, and sustains operational discipline.
Visual Standard
A single source of truth for visual work instructions, the multi-media Visual Standard tool allows all operators to see exactly what good looks like at each work station, embedding standards into daily routines.
Skill Matrix
Identify skill gaps and drive targeted training before defects appear. Improve shift planning to reduce risk during absences.
Improvement Drivers
At a glance:
These tools, embedded within the software, are specifically for finding and acting on problem areas along the line, sourcing ideas from staff, and creating traceable actions.
How they improve quality:
Actions
Ensure follow-up, accountability, and on-time execution with this centralized action-tracking system
Improvement Ideas
Capture issues and opportunities directly from the shop floor, increasing early detection and providing a new outlet for frontline workers.
Problem Solving
Using a guided digital workflow, structure your problem solving process using standardized countermeasures. Create organizational learning to prevent recurrence across plants.