Why mlean?

Reduce waste. Improve efficiency. Increase profit.

Optimize shop floor performance 

Reduce the operational inefficiencies that erode margins, help teams execute improvements faster, and turn successful practices into lasting results across your factory network.

Reduce operational waste

  • Reduce scrap, rework, unplanned stops, and unnecessary admin work
  • Identify inefficiencies earlier, before they become recurring costs
  • Help teams focus more time on value-added work

Accelerate improvement execution

  • Turn findings and ideas into actions with clear owners, deadlines, and evidence
  • Connect issue detection, problem solving, standardization, and follow-up
  • Give teams real-time visibility into priorities and progress.

Sustain and scale improvements

  • Turn successful solutions into updated standards, routines, and training
  • Preserve operational knowledge when roles, shifts, or teams change
  • Replicate proven practices across lines and plants.

Improving factory profitability is getting harder 

Factories face external challenges such as global competition, supply chain disruptions or increasing demands from customers, as well as internal challenges:

Disconnected systems break the execution loop 

Audits, actions, standards, skills, and daily routines are often spread across paper, spreadsheets, email, and isolated software. Information becomes fragmented, teams lose coordination, and improvement work stalls between one step and the next.

icon_why mlean_frozen problem solving

Frozen problem solving

Issues are identified, but actions, ownership, and follow-up become lost between meetings, emails, and spreadsheets.

Decayed standards

SOPs become obsolete the week they're printed, stagnating growth and leading to reduced quality.

icon_why mlean_admin burden

Admin burden

Supervisors spend up to 30% of their shift chasing paper and typing data into spreadsheets and emails instead of making improvements

'Islands of excellence'

Plant A solves a bottleneck through a clever innovation. The virtually identical Plant B never hears about it.

The solution is the mPS : one connected system for continuous improvement

The mlean Production System connects teams, processes, and operational knowledge in one modular platform.

By bringing audits, actions, problem solving, standards, skills, maintenance, and daily management together, the mPS turns shop floor data into coordinated action and creates a single source of truth across your factory network.

grafica fabrica home

 How does it work?

Our mlean Production System (mPS) is a full suite of continuous improvement tools, designed to level up your daily operations.

It runs you through key lean manufacturing practices, including:

Standardization

Set and maintain standards to improve safety, quality and productivity, while reducing waste and downtime.

Production support

Nip emerging problems in the bud and safeguard quality at all stages of your manufacturing process.

Maintenance

Ensure everything functions properly across your whole line, reducing incidents and increasing efficiency.

Standardization

Set and maintain standards to improve safety, quality and productivity, while reducing waste and downtime.

  • 5S Workshop
  • Visual Standard
  • Skills Matrix
  • Standard Work Audit
Shop Floor Management

Take full control of your shop floor for higher quality and velocity of output.

  • Routines
  • Gemba Walk
  • SFM Board

Production support

Nip emerging problems in the bud through and safeguard quality at all stages of your manufacturing process

  • OK 1st Part
  • Production Alerts
Audits

Test the health of your operations and identify issues before they threaten your production.

  • Master Audit

Maintenance

Ensure everything functions properly across your whole line, reducing incidents and increasing efficiency.

  • TPM
Improvement Drivers

Get actionable insights sourced from your data to help you continuously improve.

  • Action Plans
  • Improvement Ideas
  • Problem Solving
  • HSE RiskS
Shop Floor Management

Take full control of your shop floor for higher quality and velocity of output.

Audits

Test the health of your operations and identify issues before they threaten your production.

Improvement Drivers

Get actionable insights sourced from your data to help you continuously improve.

The impact of our software

More than 500 factories worldwide use the mPS to deliver real wins on the shop floor. Here’s just a handful.
Productivity increase
0 %
Reduction in maintenance costs
0 %
Reduction in PPM
0 %
Without accidents after deploying the mPS
21 years

Who benefits from the mPS?

The mlean Production System is the most complete system on the market. So it’s designed to benefit everyone across your lines.
 
From day one, here’s how mPS will impact key people in your factory:

COO - Operational Excellence

Plant Manager

Production Manager

Continuous Improvement Manager

EH & Safety Manager

Quality Manager

Ready to continuously improve your factory network?

We’d love to take a look at your current bottlenecks and build a package of mPS modules to suit you. Schedule a call to learn:

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